{"id":23405,"date":"2026-02-04T07:20:42","date_gmt":"2026-02-04T07:20:42","guid":{"rendered":"https:\/\/www.kcsensor.com\/?p=23405"},"modified":"2026-02-04T07:20:43","modified_gmt":"2026-02-04T07:20:43","slug":"ultrasonic-sensors-with-plc-tank-level-monitoring","status":"publish","type":"post","link":"https:\/\/www.kcsensor.com\/es\/ultrasonic-sensors-with-plc-tank-level-monitoring\/","title":{"rendered":"Sensores ultras\u00f3nicos con PLC para la supervisi\u00f3n del nivel en m\u00faltiples tanques"},"content":{"rendered":"<h2 class=\"wp-block-heading\"><strong>1. Antecedentes del proyecto<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Una planta de procesamiento qu\u00edmico est\u00e1 en funcionamiento <strong>cinco tanques de almacenamiento verticales<\/strong>, cada uno de los cuales contiene diferentes l\u00edquidos industriales. Se requiere un monitoreo preciso y continuo del nivel para:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Evite llenar en exceso o derramar el l\u00edquido<\/li>\n\n\n\n<li>Controlar las secuencias de bombeo y de proceso<\/li>\n\n\n\n<li>Automatizar la planificaci\u00f3n del inventario y la producci\u00f3n<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Anteriormente, las comprobaciones manuales de nivel y los sensores de contacto de un solo punto provocaban frecuentes problemas de mantenimiento y retrasos en las mediciones. La planta necesitaba un <strong>soluci\u00f3n de monitoreo centralizado<\/strong>&nbsp;mediante sensores sin contacto.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img data-dominant-color=\"dadada\" data-has-transparency=\"false\" fetchpriority=\"high\" decoding=\"async\" width=\"1024\" height=\"1024\" src=\"https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/\u63a5\u7ebf-1024x1024.webp\" alt=\"Sensores ultras\u00f3nicos con cableado para PLC\" class=\"wp-image-23408 not-transparent\" style=\"--dominant-color: #dadada; width:868px;height:auto\" srcset=\"https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/\u63a5\u7ebf-1024x1024.webp 1024w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/\u63a5\u7ebf-300x300.webp 300w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/\u63a5\u7ebf-150x150.webp 150w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/\u63a5\u7ebf-768x768.webp 768w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/\u63a5\u7ebf-1536x1536.webp 1536w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/\u63a5\u7ebf-600x600.webp 600w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/\u63a5\u7ebf-100x100.webp 100w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/\u63a5\u7ebf.webp 2000w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\"><em>Esquema de cableado de sensores ultras\u00f3nicos con PLC para la monitorizaci\u00f3n del nivel en m\u00faltiples tanques<\/em><\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>2. Dificultades en la medici\u00f3n<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Los principales retos fueron:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Varios tanques con l\u00edquidos de diferentes propiedades (a base de agua, soluciones qu\u00edmicas)<\/li>\n\n\n\n<li>Acceso limitado a la parte superior del dep\u00f3sito para el mantenimiento frecuente de los sensores<\/li>\n\n\n\n<li>Necesidad de realizar mediciones sin contacto para evitar la contaminaci\u00f3n y el desgaste de los sensores<\/li>\n\n\n\n<li>Monitoreo en tiempo real e integraci\u00f3n de alarmas a trav\u00e9s de PLC<\/li>\n\n\n\n<li>Condiciones industriales adversas (variaciones de temperatura, humedad, salpicaduras ocasionales de productos qu\u00edmicos)<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>3. Soluci\u00f3n<\/strong><\/h2>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-1 wp-block-paragraph\">La soluci\u00f3n consisti\u00f3 en <strong>5 <a href=\"https:\/\/www.kcsensor.com\/es\/product\/kus550-ultrasonic-water-level-sensor\/\" target=\"_blank\" rel=\"noreferrer noopener\">Sensores de nivel ultras\u00f3nicos KUS550<\/a><\/strong>&nbsp;instalados en los tanques, conectados a un <strong>PLC<\/strong>&nbsp;para la supervisi\u00f3n y el control centralizados. Cada sensor mide continuamente la distancia entre el sensor y la superficie del l\u00edquido y la convierte en datos sobre el nivel del tanque.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img data-dominant-color=\"46615f\" data-has-transparency=\"false\" style=\"--dominant-color: #46615f;\" decoding=\"async\" width=\"1024\" height=\"575\" src=\"https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-5-1024x575.webp\" alt=\"\" class=\"wp-image-23406 not-transparent\" srcset=\"https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-5-1024x575.webp 1024w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-5-300x168.webp 300w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-5-768x431.webp 768w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-5-1536x862.webp 1536w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-5-2048x1150.webp 2048w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-5-600x337.webp 600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Configuraci\u00f3n del sistema:<\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Sensores de nivel ultras\u00f3nicos KUS550 \u00d75 (uno por tanque)<\/li>\n\n\n\n<li>Montaje vertical en la parte superior de los tanques<\/li>\n\n\n\n<li>Unidad PLC con m\u00f3dulos de entrada anal\u00f3gica\/digital<\/li>\n\n\n\n<li>Salida RS485 de cada sensor al PLC<\/li>\n\n\n\n<li>Panel HMI local para la supervisi\u00f3n en tiempo real y la visualizaci\u00f3n de alarmas<\/li>\n\n\n\n<li>Soportes de protecci\u00f3n y protectores contra salpicaduras qu\u00edmicas, seg\u00fan sea necesario<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>3.1 Especificaciones t\u00e9cnicas principales<\/strong><strong><\/strong><\/h3>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><td><strong>Par\u00e1metro<\/strong><strong><\/strong><\/td><td><strong>Especificaciones<\/strong><strong><\/strong><\/td><\/tr><tr><td>Rango de medici\u00f3n<\/td><td>0,2\u20133 m<\/td><\/tr><tr><td>Precisi\u00f3n<\/td><td>\u00b10,51 TP3T~\u00b111 TP3T<\/td><\/tr><tr><td>Salida<\/td><td>RS485 \/ 4-20 mA<\/td><\/tr><tr><td>Protecci\u00f3n<\/td><td>IP65(PLC);IP68(KUS550)<\/td><\/tr><tr><td>Temperatura de funcionamiento<\/td><td>-20 \u00b0C ~ 60 \u00b0C<\/td><\/tr><tr><td>Instalaci\u00f3n<\/td><td>Vertical, montaje superior<\/td><\/tr><tr><td>N\u00famero de sensores<\/td><td>5 por PLC<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<h3 class=\"wp-block-heading\"><strong>3.2 Proceso de implementaci\u00f3n<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Instalaci\u00f3n<\/strong><br>Cada sensor KUS550 se mont\u00f3 en el centro de la parte superior de su respectivo tanque mediante soportes ajustables para optimizar el reflejo de la se\u00f1al. Se instalaron cubiertas protectoras para evitar salpicaduras de productos qu\u00edmicos.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Integraci\u00f3n de PLC<\/strong><br>Las salidas RS485 de los sensores se conectaron a los m\u00f3dulos de comunicaci\u00f3n RS485 del PLC. Los niveles de los tanques se configuraron en el PLC y se establecieron los umbrales para las alarmas de nivel alto y bajo.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Operaci\u00f3n y supervisi\u00f3n<\/strong><br>La pantalla del PLC permite controlar directamente los sensores in situ, lo que incluye la activaci\u00f3n y desactivaci\u00f3n manual de cada dispositivo sensor. Tambi\u00e9n permite ajustar en tiempo real par\u00e1metros de medici\u00f3n clave, como los l\u00edmites superior e inferior de las mediciones y los umbrales superior e inferior de activaci\u00f3n de alarmas. Adem\u00e1s, el sistema PLC almacena todos los datos hist\u00f3ricos de detecci\u00f3n, que pueden visualizarse directamente en la pantalla y exportarse para su posterior an\u00e1lisis y archivo, seg\u00fan sea necesario.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\"><img data-dominant-color=\"535275\" data-has-transparency=\"false\" style=\"--dominant-color: #535275;\" decoding=\"async\" width=\"1024\" height=\"575\" src=\"https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-6-1024x575.webp\" alt=\"\" class=\"wp-image-23407 not-transparent\" srcset=\"https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-6-1024x575.webp 1024w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-6-300x168.webp 300w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-6-768x431.webp 768w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-6-1536x862.webp 1536w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-6-2048x1150.webp 2048w, https:\/\/www.kcsensor.com\/wp-content\/uploads\/2026\/02\/PLC550-\u539f\u56fe-6-600x337.webp 600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>4. Resultados del proyecto<\/strong><\/h2>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><td><strong>Indicador de rendimiento<\/strong><strong><\/strong><\/td><td><strong>Resultado<\/strong><strong><\/strong><\/td><\/tr><tr><td>Precisi\u00f3n de medici\u00f3n<\/td><td>\u00b11%<\/td><\/tr><tr><td>Disponibilidad de datos<\/td><td>99,71 % de tiempo de actividad<\/td><\/tr><tr><td>Mantenimiento<\/td><td>Solo inspecciones de limpieza trimestrales<\/td><\/tr><tr><td>Tiempo de respuesta<\/td><td>&lt; 1 segundo para la alarma del PLC<\/td><\/tr><tr><td>Eficiencia del operador<\/td><td>Mejora gracias a la supervisi\u00f3n centralizada<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">El sistema PLC + KUS550 elimin\u00f3 la necesidad de realizar comprobaciones manuales y redujo los costos de sustituci\u00f3n de los sensores.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><strong>5. Conclusi\u00f3n<\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Esta soluci\u00f3n muestra c\u00f3mo <strong>Varios sensores de nivel ultras\u00f3nicos KUS550 combinados con un PLC<\/strong>&nbsp;habilitar <strong>monitoreo confiable y centralizado de m\u00faltiples tanques industriales<\/strong>. La medici\u00f3n sin contacto protege los sensores del desgaste y la exposici\u00f3n a sustancias qu\u00edmicas, y reduce la frecuencia de mantenimiento.<\/p>\n\n\n\n<p class=\"has-black-color has-text-color has-link-color wp-elements-2 wp-block-paragraph\">Para obtener m\u00e1s detalles t\u00e9cnicos, diagramas de cableado o orientaci\u00f3n sobre la selecci\u00f3n de modelos, haga clic en <strong><a href=\"\/es\/contact-us\/\" target=\"_blank\" data-type=\"link\" data-id=\"https:\/\/www.kcsensor.com\/contact-us\/\" rel=\"noreferrer noopener\">aqu\u00ed<\/a><\/strong> para obtener m\u00e1s informaci\u00f3n o ponerse en contacto con nuestro equipo t\u00e9cnico.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>","protected":false},"excerpt":{"rendered":"<p>1. Project Background A chemical processing facility operates five vertical storage tanks, each containing different industrial liquids. Accurate, continuous level monitoring is required to: Previously, manual level checks and single-point contact sensors caused frequent maintenance issues and measurement delays. The plant required a centralized monitoring solution&nbsp;using non-contact sensors. 2. Measurement Challenges The key challenges were: [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":23581,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[294],"tags":[],"class_list":["post-23405","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-cases"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/posts\/23405","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/comments?post=23405"}],"version-history":[{"count":0,"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/posts\/23405\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/media\/23581"}],"wp:attachment":[{"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/media?parent=23405"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/categories?post=23405"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.kcsensor.com\/es\/wp-json\/wp\/v2\/tags?post=23405"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}